Modular Configuration of an RFID-based Hybrid Control Architecture for a Situational Shop Floor Control
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Abstract
Nowadays, producing companies act in a turbulent environment, which is caused by the globalization of the economy and the continuous shift from seller markets to buyer markets. One central aspect is the demand for customized products at short delivery times and reasonable costs. In this context, shop floor control becomes more and more important and therefore, the complexity of its purposes increases. However, current shop floor information, which is indispensable for a targeted execution of these purposes, is often not available. The RFID (Radio Frequency Identification) technology enables an adequate and situational shop floor control. Since the integration and capabilities of RFID depends on specific framework conditions (e.g. forms of organization), an approach for a modular configuration of an RFID-based hybrid control architecture, that separates control efforts into centralized and decentralized control elements, is motivated. Finally, this approach could be implemented to a use case of a German automotive seat supplier.
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Published
April 8, 2013
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Bongaerts, L., Monostori, L., McFarlane, D., & Kádár, B. (2000). Hierarchy in distributed shop foor control. Computers in Industry, 2,123-137.
Böse, F., & Windt, K. (2007). Catalogue of Criteria for Autonomous Control in Logistics, In M. Hülsmann & K. Windt (Eds.), Understanding autonomous co-operation and control in logistics: The impact of autonomy on management, information, communication and material flow (pp. 57-72). Berlin, Germany: Springer.
Brintrup, A., Ranasinghe, D., & McFarlane, D. (2010). RFID opportunity analysis for leaner manufacturing. International Journal of Production Research, 9, 2745-2764.
Feldmann, K. & Slama, S. (2001). Highly flexible Assembly - Scope and Justification. Annals of the CIRP, 2, 489-498.
Finkenzeller, K. (2003). RFID handbook. Fundamentals and Applications in Contactless Smart Cards and Identification. Hoboken, NY, USA : John Wiley & Sons.
Groover, M. P. (2008). Automation, Production Systems and Computer Integrated Manufacturing. Upper Saddle River, NJ, USA: Pearson Education.
Higuera, A. G., & Montalvo, A. C. (2007). RFID-enhanced multi-agent based control for a machining system. International Journal of Flexible Manufacturing Systems, 1, 41-61.
Huang G. Q., Zhang, Y. F., & Jiang, P. Y. (2007). RFID-based wireless manufacturing for real-time management of job shop WIP inventories. International Journal of Advanced Manufacturing Technology, 7-8, 752-764.
Huang, G. Q., Wright, P. K., & Newman, S. T. (2008). Wireless manufacturing: a literature review, recentdevelopments, and case studies. International Journal of Computer Integrated Manufacturing, 7, 579-594.
Huang, G. Q., Zhang, Y. F., & Jiang, P. Y. (2006). RFID-based wireless manufacturing for walking-worker assembly islands with fixed-position layouts. Robotics and Computer-Integrated Manufacturing, 469-477.
Koren, Y. (2006). General RMS Characteristics. Comparison with Dedicated and Flexible Systems. In A. I. Dashchenko (Ed.), Reconfigurable Manufacturing Systems and Transformable Factories (pp. 27-45). Berlin, Germany: Springer.
Lin, G. Y., & Solberg, J. J. (1994). Autonomous control for open manufacturing systems. In S. B. Joshi & J. S. Smith (Eds.), Computer Control of Flexible Manufacturing Systems(pp.169-205). London, UK: Chapman & Hall.
Lödding, H. (2005). Methods of Production Control (in German). Berlin, Germany: Springer.
Lödding, H., Yu, K.-W., &Wiendahl, H. -P.(2003). Decentralized WIP-oriented manufacturing control (DEWIP). Production Planning & Control, 1, 42-54.
Mehrabi, M. G., Ulsoy, A. G., Koren, Y., & Heytler, P. (2002). Trends and perspectives in flexible and reconfigurable manufacturing systems. Journal of Intelligent Manufacturing, 2, 135-146.
Monostori, L., Váncza, J., & Kumara, S. R. T. (2006). Agent-Based Systems for Manufacturing. Annals of the CIRP, 2, 697-719.
Nyhuis, P., Münzberg, B., & Kennemann, M. (2009). Configuration and regulation of PPC. Production Engineering Research and Development, 3, 287-294.
Poon, T. C., Choy K. L., & Lau, H. C. W. (2007). A real-time shop-floor control system: an integrated RFID approach. International Journal of Enterprise Network Management, 4, 331-349.
Reinhart, G., Engelhardt, P., Genc, E., Niehues, M., & Ostgathe, M. (2011). Planning and Control of Processes in Production (in German). ZWF – Zeitschrift für wirtschaftlichen Fabrikbetrieb, 5, 326-331.
Scholz-Reiter, B., & Freitag, M. (2007). Autonomous Processes in Assembly Systems. Annals of the CIRP, 2, 712-729.
Schuh, G. (2006). Production Planning and Control (in German). Berlin, Heidelberg, Germany: Springer.
Schuh, G., Stich, V., Brosze, T., Fuchs, S., Pulz, C., Quick, J., Schürmeyer, M., & Bauhoff, F. (2011). High resolution supply chain management: optimized processes based on self-optimizing control loops and real time data. Production Engineering Research and Development.
Schuh, G., Gottschalk, S., & Höhne, T. (2007). High Resolution Production Management. Annals of the CIRP, 1, 439-442.
Suri, R. (1998). Quick response manufacturing: a companywide approach to reducing lead times. Portland, OR, USA: Productivity Press.
Tamm, G. and Tribowski, C. (2010). RFID. Informatik im Fokus. Springer, Berlin, Germany.
Trentesaux, D. (2009). Distributed control of production systems. Engineering Applications of Artificial Intelligence, 7: 971-978.
Valckenaers, P and van Brussel, H. (2005). Holonic Manufacturing Execution Systems. Annals of the CIRP, 1: 427-430.
Wiendahl, H.-H. (2009). Adaptive Production Planning and Control – Elements and Enablers of Changeability. Changeable and Reconfigurable Manufacturing Systems (Ed.: H.A. Maraghy).Springer, London, UK, 197-212.
Zaeh, M. F. and Ostgathe, M. (2009). A Multi-agent supported, Product-based Production Control. Proceedings of the 7th IEEE International Conference on Control, 2376-2383.
Zaeh, M. F.; Ostgathe, M. and Wiesbeck, M. (2010). Holonic Data Model for Cognitive Production Systems (in German). ZWF Zeitschrift für wirtschaftlichen Fabrikbetrieb, 4: 309-315.
How to Cite
Modular Configuration of an RFID-based Hybrid Control Architecture for a Situational Shop Floor Control. (2013). Industrial and Systems Engineering Review, 1(1), 31-39. https://doi.org/10.37266/ISER.2013v1i1.pp31-39
How to Cite
Modular Configuration of an RFID-based Hybrid Control Architecture for a Situational Shop Floor Control. (2013). Industrial and Systems Engineering Review, 1(1), 31-39. https://doi.org/10.37266/ISER.2013v1i1.pp31-39
